Products and Services

Wire Products

Durex® Premium Screen Media

Durex® wire cloth screens are the foundation for a full line of innovative screen products manufactured since 1965. Durex® wire cloth is made of high quality oil tempered, stainless, or high carbon steel, which offers long life, minimal downtime, and low cost per ton of production. In addition to high quality raw materials, Durex® uses advanced tooling and production machinery to assure accurate openings and tight weaves. The production personnel have the experience and knowledge needed to produce high quality, accurate, and long-lasting screen media. The high levels of accuracy and workmanship also extend to finishing the screen panels. Each Durex® wire screen panel is precisely sheared to the customer’s specifications and hooked to match the customer’s machine OEM specifications.

Durex Also offers:

• Curved Wedge Wire Screens and Wedge Wire panels for various modular systems
• Modular Wire Cloth panels for various systems
• Steel Stringers, Steel Studs and Steel U-Channels for modular panels
• Tension Rails
• Center Hold-Down Components
• Perforated / Flame Cut Plate
• Spray Piping, Nozzles, V-jet Sprays
• Channel (Bucker Bar) Rubber
• Skirt Board Rubber
• Hardware (Donuts & J-Bolts, Tension Wedge Assemblies, etc.

Screen Media Product Line Brochure for Download

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Wear-Resistant Liners

STONE, SAND, AND CONCRETE WEAR. DUREX PROTECTS.

Durex offers a number of custom wear-resistant urethane, urethane-ceramic, rubber, and rubber-ceramic liner solutions that provide long-term protection for your equipment. Our liners will combat impact, abrasion, noise, and sticking, providing superior protection in the most severe conditions. Custom liners can be designed to suit any application. Based on your needs, liners can be installed by welding, bolting, or with high-strength magnets.

CUSTOM WEAR LINERS TO MATCH YOUR UNIQUE APPLICATION

URETHANE

• Wet or dry abrasive applications
• Rock, sand, slurries
• Sticky materials in high-wear areas
• Chutes, launders, bins, mixers, screen feed
boxes, discharge lips, and feed hoppers
Wide range of formulas available

Key Benefits

• Lightweight
• Noise-reducing
• Easier to cut, install, maintain
• Custom formulas to suit any application
• Available in sheets or made to size
• Kits available for most OEM equipment
• Thicknesses in 3/16-in and greater

URETHANE-CERMAIC OR RUBBER-CERAMIC

• Wet or dry applications
• Severe wear applications
• Turnheads, flop gates, impact areas, belt transition areas
Combines abrasion resistance and impact resistance.

RUBBER

• Dry applications
• Large rock and/or high-impact applications
• Screen feed boxes, discharge lips, feed
hoppers, chutes

LINER FASTENING METHODS

• Weld-on liners with plugs
• Bolt-on liners
• Threaded studs attached to backing plates
• Counter-bored holes with urethane-covered
elevator bolts
• Fastener-free magnetic liners

Wear-Resistant Liners PDF

Urethane Modular Screen Panels

Durex® has expanded production facilities to once again offer a complete line of Urethane Modular Screen Panels and accessories. Polyurethane is ideal for highly abrasive and dry or wet applications, providing much longer wear life than traditional wire screen media. Our specialized polymer formulas, combined with years of experience in precision, opencast manufacturing processes, result in urethane screening products that provide unmatched quality and performance.

Durex Modular Urethane Panels feature tapered openings that are wider at the bottom. This advanced design reduces plugging and increases throughput. Turn to Durex for urethane screen media that delivers outstanding efficiency, performance, and wear life in even the harshest conditions — ultimately reducing your cost per ton.

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Armor® Screens

Durex® Armor® Screens protect your operation with the combined benefits of long wear life and high open area. Armor® screen is a combination of high grade wire cloth and a molded coating of premium polyurethane. This combination of technologies creates screens that have a much higher open area than conventional polyurethane screens and much longer wear life than wire screens.

The Armor® screen covering is not just a coating, it’s molded to give the production advantages of relief tapered openings. This is designed to increase throughput and reduce plugging. Combined with a high grade woven wire back-bone, it creates a strong highly wear resistant screen.

Armor Brochure for Download

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Livewire® Wire Cloth

Durex Livewire® is a self-cleaning screen, featuring molded rubber strips that hold high-strength wires in place. Providing better screening action than traditional woven wire and greater open are than polyurethane, this screen media is designed to boost production by reducing costly, time-consuming blinding, and pegging problems – while also delivering superior wear life.

Livewire ® screen media is available in a variety of pattern types to suit your unique application.

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Accuslot® Wire Cloth

Durex Accuslot® screens provide the accuracy of square openings with the production efficiency and cleaning ability of long-slot wire cloth. Accuslot® helps to eliminate plugging and/or blinding, while minimizing the passing of slivers and chips. Clusters of wires can be spaced to match bucker bars. Various openings are available in both Durex® XT or stainless-steel wire.

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Inter-Crimp Slotted Wire Cloth

IMG_3297 Intercrimp slotted

Durex® Inter-Crimp Slotted Wire Cloth is designed to stay clean in damp applications where sticky material will plug square openings.

The Inter-Crimp screen is designed to stay clean to avoid blinding. When compared to highbred screens, this product off ers longer wear life, stronger screen panel and a lower cost alternative.

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Vibraspan® Wire Cloth

Durex Vibraspan® screens combine the best attributes of end-tensioned screen panels and longitudinal slots, offering more open area without sacrificing product size control. The crimps on the longitudinal principal provide strength and elasticity. Increased vibration from the longer slot decreases blinding and increases production.

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Long Slot Triple Shoot Wire Cloth

Durex® Long Slot Triple Shoot Wire Cloth is designed to eliminate plugging and blinding. Long Slot wire cloth will keep your operation running smoothly and efficiently. Durex® Long Slot screens are crimped specifically to provide better sizing accuracy and can be made in a “Flat Top” weave for more uniform wear. Available in a wide range of openings and slot lengths.

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Woven Wire Cloth

Made of high-quality oil-tempered, stainless, or high-carbon steel, Durex woven-wire screen allows the use of lighter-gauge wire, while still providing excellent wear life. Square openings available ranging from 3/32” to 6” and rectangular slotted openings ranging from 3/64” to 3/4”.

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Urethane Wear Parts for Aggregate Equipment

DESIGNED AND BUILT TO MATCH YOUR UNIQUE APPLICATION

Durex offers a number of wear-part solutions that provide long-term protection for your equipment. We offer standard wear parts, or we can design and build you a custom solution. Our urethane wear parts deliver outstanding efficiency and wear life in even the harshest conditions.

Our wear parts will greatly outlast the typical steel parts used in sizing and separating on screens, classifiers, dewatering screws, and various chutes and transfer areas. They are lightweight and rust- and corrosion-resistant. We combine our urethane with enhanced designs to provide longest wear life for these parts.

HIGH-PERFORMANCE WEAR PARTS

Durex designs and builds numerous high-performance wear parts, including, but not limited to, the following:

• Sand screw classifier wear shoes
• Sand classifying tank wear parts
• Flume liners
• Spray pipe seals for screen side plates
• Spray pipe covers
• Spray pipe deflectors (beaver tails)
• Cross support protectors
• Eccentric shaft covers
• Clamp rails
• Hold-down devices
• Bucker bar covers
• Diverters
• Dams

Aggregate Wear Parts

Liners for Concrete Plants and Trucks

Durex offers a number of wear-resistant urethane, urethane-ceramic, and rubber-ceramic liner solutions that provide long-term protection in concrete plants and concrete trucks. We offer standard liners, or we can design and build you a custom liner solution. Our liners will combat impact, abrasion, noise, and sticking. Based on your needs, our liners can be installed by welding, bolting, or with high-strength magnets. We have developed our standard liners to fit plants and trucks from most major manufacturers. Custom liners can be designed to suit any application. Durex urethane liners provide superior protection in the most severe conditions. Urethane-ceramic and rubber-ceramic liners are ideal for the harshest of wear areas, including turnheads, flop gates, impact areas, and belt transition areas.
One application that has proven optimal for rubber-ceramic is on blade tip liners within the mixer.

FOR PLANTS

Liners and wear parts are designed to fit common wear areas in most plant brands — including central mix drums and blades, turnheads, cement pipes, hoppers, bins, scales, and dump chutes.

FOR TRUCKS

For concrete trucks, we offer charge hopper liners designed to fit most makes and models. We also build urethane discharge bibs and drum wipers that greatly outperform the typical rubber products used in the industry today.

Urethane Magnetic Liners for Aggregate Equipment

DESIGNED AND BUILT TO MATCH YOUR UNIQUE APPLICATION

Durex now offers a full line of magnetic liner solutions, custom-designed for aggregate plants. Magnetic liners deliver excellent wear resistance that outlasts most steel liners, and they replace the lengthy installation process of bolting and welding on traditional liners.

WHY MAGNETIC?

Our magnetic attachment system offers easy attachment to steel surfaces. The unique urethane formula is soft enough to bend around steel areas and provides strong magnetic attraction that will hold for both static and vibratory applications. This magnet design also allows for the best placement of the magnets for optimal attachment, so they may be field installed quickly and cost-effectively.

Our magnetic liners and parts are available in some standard sizes. Custom design services allow infinite options for shapes and sizes. Our designs are engineered specifically to each equipment piece for customized fit, strong attachment, and optimal wear life.

RECOMMENDED APPLICATIONS

  • Static and vibratory chutes and wear areas
  • Rotary distributor/turnheads
  • Sand slurry flumes
  • Crusher mainframes
  • Feed boxes
  • Side wear plates on screen decks
  • Discharge lips
  • Cross supports between bucker bars and stringers
  • Shaft covers
  • Quick patches for worn-through high-wear areas
  • Inspection doors on machinery

Magnetic Liners for Aggregate Operations